Spinning Machines

There are two types of Spinning plants and machines available with us:

Open End Spinning:

The principal behind open end or rotor spinning is similar to a clothes dryer spinning. Sliver from the card goes into the rotor, is spun around into yarn and comes out, wrapped up on a package, all ready to go to the next step. There is no roving stage or re-packaging (autoconer).

Ring Spinning:

It is oldest industrial spinning process in the world - still meets today's high technological requirements. Beside this, ring spinning is still the most universally applicable technology for yarn manufacture. Natural and synthetic fibres of varying staple lengths are spun by this method to produce yarns of highest quality.

Rieter Machines

Rieter is the leading supplier of integrated systems for manufacturing yarns from natural and man-made fibres for all applications. Rieter is the world’s only supplier of products and know-how covering the entire spinning process and can therefore develop optimal solutions for customers.

Marzoli Machines

Marzoli is now one of the very few companies specialised in the manufacturing and supply of the complete range of machines and relative know how for cotton staple spinning mills (maximum 2.5" staple length). Machines expertly process cotton, synthetic fibres and blends of these two, from the bale right up to the yarn production stage for the ring spun process.

Schlafhorst Machines

Modular-design, flexible and innovative technologies with highest economic efficiency - these are the factors on which progress in the textile industry is based. With its product lines Autocoro and Autoconer, Schlafhorst has long established its market leadership in the sector of automatic production machinery for yarn spinning.

Hydraulically Operated Cot Grinding Machine

We are manufacturer & exporters of spinning roll shop machineries likes "mayur" brand hydraulically operated cot grinding machine:: equipped with electronic timer & lcd display of seconds for setting grinding time automatically for uniform grinding & consistency in grinding result which match international standards as well as higher productivity. :: top arm function by hydraulic & automatic. :: hydraulically operated forward & backward movement of emery wheel assy. :: 8" (200mm) emery wheel assy, with centreless grinding attachment suitable to grind all kinds of ring frame & speed frame top rollers. :: 1" (25mm) emery wheel assy, suitable to grind draw frame, comber & open end etc. :: high efficiency dust extraction unit. :: self retracting & roller bearing mounted tail stock. :: production capacity : 300 to 350 top rollers per hour (ring frame &speed frame top rollers).

Two For One Twisters

Through our unique design, appropriate material selection and innovative production techniques, we also offer Silk & Synthetic Filament Yarn( Low Twist ) Two-For-One Twister. Featured with Star-Delta Soft Start System along with special motor protecting device, it has high efficiency and can produce up to 1000 TPM, 500 Denier and 3 Kg. Knotless Package. It has less than 1% twist variation and is highly applicable for ‘Critical Ribbon Yarns’ & ‘Uniform Density Packages’ for yarn dyeing. Assembled with Plazma Ceramic Coated Reserve Disc for gentle handing of yarn, it offers live display of TPM, RPM & Yarn Speed. It has wide range of traverse speed, package angels and package hardness and is also highly economical for higher denier and low-twist.

Yarn Two For One Twisters

Through our unique design, appropriate material selection and innovative production techniques, we also offer Silk & Synthetic Filament Yarn( Low Twist ) Two-For-One Twister. Featured with Star-Delta Soft Start System along with special motor protecting device, it has high efficiency and can produce up to 1000 TPM, 500 Denier and 3 Kg. Knotless Package. It has less than 1% twist variation and is highly applicable for ‘Critical Ribbon Yarns’ & ‘Uniform Density Packages’ for yarn dyeing. Assembled with Plazma Ceramic Coated Reserve Disc for gentle handing of yarn, it offers live display of TPM, RPM & Yarn Speed. It has wide range of traverse speed, package angels and package hardness and is also highly economical for higher denier and low-twist.

Crepe Texturising Two For One Twisters

We manufacture state-of-the-art machinery for Thread Doubling & Crepe Texturising. Our Thread Doubling & Crepe Texturising Two-for-One Twisters actualize thread doubling and crepe threading processes with a vast array of fabrics, with varying textures. We offer the following models including FHT-100, FHT-112, FHT-135, FHT-160 . Our Thread Doubling & Crepe Texturising Two-for-One Twisters have a lot of advantages over conventional machines.

Few of them are:

• The machine has an inverter option

• High speed and performance

• Star-Delta Soft Start System with special motor protecting device

• Capability of 4000 TPM & 300 Denier

• Capacity of upto 1 kg Knotless Package

• Less than 1% twist variation

• Flanged spool or paper tubes take-up packages

• The spindle design enhances savings on energy

• Plasma Ceramic Coated Spindle Pots for gentle handing of yarn

• Available with a display for TPM, RPM & Yarn Speed

• Highly economical for finer denier and high-twist

Coir SPINNING Machines

Yarn Spinning Machine

A process of automatic yarn spinning machine in the spinning unit of an open end rotor spinning machine of an automatic service device provided with a control unit having a programmable microprocessors control system for controlling the spinning in cycle and the automatic adjustment of spinning in parameters modified according to successive verifying tests which are performed by the automatic service device which is either arranged in the individual spinning units, or as a unit traveling along the machine. By successive tests, spinning in parameters are adjusted for an interval for yarn return to the spinning rotor as well as for determining the start of fiber feeding. The spinning in parameters can be corrected by further verifying tests in spinning units with various dynamic characteristics.

Coir Needle Felt Machine

Coir fibers are found between the husk and the outer shell of a coconut. The individual fiber cells are narrow and hollow, with thick walls made of cellulose. They are pale when immature but later becomes hard and yellow as a layer of ligins gets deposited on their walls. There are two varieties of coir. Brown coir is harvested from fully ripened coconuts. It is thick, strong and has high abrasion resistance. It is typically used in mats, brushes and sacking. Mature brown coir fibers contain more lignin and less cellulose than fibers such as flax and cotton and so are stronger but less flexible. They are made up of small threads, each about 1 mm long and 10 to 20 micrometers in diameter. White coir fibers are harvested from the coconuts before they are ripe. These fibers are white or light brown in color and are smoother and finer, but also weaker. They are generally spun to make yarn that is used in mats or rope.The coir fiber is relatively water proof and is one of the few natural fibers resistant to damage by salt water. Fresh water is used to process brown coir, while sea water and fresh water are both used in the production of white coir.

2 Ply Coir Yarn Spinning Machine

We are manufacturing and exporting single head 2 ply coir yarn spinning machine with double conveyor, with direct fiber feeding attachment. It eliminates slivering machine as well as slivers to run the spinning machine. Each machine will have fibre feeding attachment. As machine runs without slivers, chance of closure of unit, due to breakdown of silvering machine is completely eliminated. One labour can feed fibre to 5 machines. Production capacity is 110, runnage 70kgs per shift, per machine.

Unique Features:

Automatic bobbin winding system
Power consumption - 1 HP
Maintenance free rigid helical gear box
Reduction in fibre wastage
High productivity
Cost of making sliver is saved
Saves labour
Increased bobbin capacity - 6 kgs
Smooth running with reduced manitenance
Any variety of yarn can be produced

3 Ply Coir Yarn Spinning Machine

We are manufacturing and exporting single head 3 ply coir yarn spinning machine with double conveyor, which comes with the fiber attachment. This machine runs without silvers or silvering machine, hence eliminating the chance of breakdown due to breakdown of the machine. In this machine one labour can feed fiber into 5 machines at one time.

Specifications:
Production Capacity: 110
Runnage: 70 kgs per shift per machine Unique Features:
Automatic bobbin winding system
Maintenance free rigid helical gear box
High productivity
Saves labour
Smooth running with reduced manitenance
Power consumption - 1 HP
Reduction in fibre wastage
Any variety of yarn can be produced
Cost of making sliver is saved
Increased bobbin capacity- 6 kgs

Silvering Machine

We are one of the leading manufacturer and exporter of double combing silvering machines. The machine is supplied with a manufacturing capacity of 300 kgs per 8 hrs. This machine is used to generate the raw material from coir fibre for the spinning machine. These machine is known for its efficiency and durability.

WEAVING MACHINES

Water Jet Looms

Developed to meet the modern needs of Power Loom industry, we offer AWT-250 Crank Type Rapier Looms. Keeping in mind the skills of power-loom operators, it can easily replace current shuttle-looms and can be easily configured. It requires less manpower and also produce 2.5 times more output per operator. It has extremely low vibration and also require less maintenance. Featured with heavy duty structure, it has 3 times more output per unit area of floor space as compared to Conventional Power-Loom. With speed up to 220 RPM (actual), it is the fastest rapier available today in the market. It also offers unparalleled versatility when it comes to yarns. From the finest counts of cotton to the thickest industrial yarns, it can handle anything thrown at its negative rapier head. The soft-pick gear system enables smooth transition of even highly fancy yarns like embroidery and slub. It also offers up to 8 Color Pick-at-Will weft insertion, so that one can weave the fanciest of fabrics. Adding to the flexibility of AWT-150, the user can easily add and attach any of the shedding motions available in the market including:

• Dobby

• Jacquard

• Cam Shedding

It is only Rapier Loom in the world whose machines can fit in the regular ’16-feet sheds’, and thus eliminating the need for any additional investment and hence brings down the upgradation costs considerably.

WEAVING MACHINES

Apparels Weaving Machine

Suitable for achieving high quality fabrics at lowest weaving cost, our range of apparel weaving machines are used for weaving spun yarns of natural as well as man made fibres. The machine parameters can be easily adapted by the means of microprocessor without the need for a technician.

Air Jet Weaving Machine

We are providing superior range of air jet weaving machines that are used for weaving wide range of fancy yarns. It is provided with digital setting that facilitates fine tuning of the complete insertion cycle. Specific versions are available for spun-fibre and filament.Our air-jet weaving systems feature the following advantages:

• High productivity

• Low investment cost

• Ease of operation

• Low maintenance costs

Projectile Looms

The range of projectile looms that we are offering are extensively used for all types of fabrics including cotton, wool, silk, mono- and multi filaments and tapes, as well as hard fibers like jute, linen and even metal.

Some of its superior functional features are as follows:

• Low power consumption

• No material loss

• Top reliability, functionality and ease of operation

• Low servicing and maintenance costs • Long-term retention of value

Auto Shuttle Change Loom

SALIENT FEATURES :

The complete frame of auto shuttle change looms and shuttle power looms are fitted with the Dowell pin at different joints of binders, Crank bearing and Tappet bearing in order to facilitate foolproof align-meant while erection of the loom.

Self-lubricating brushes for crank shaft, tappet shaft, slay shaft &emery roll bearings which eliminate frequent oiling.

Picking nose and picking bowl made up of special quality metal to give longer life.

Hob-cut gears to give smooth and noiseless working & uniform quality of fabrics.

The overall perfect workmanship using latest machining techniques, Jigs & Fixtures to give best performance of theentire loom.

Efficient after sales services.

Rapier Loom

SALIENT FEATURES :

High quality weaving machine suitable for the production of high quality fashion fabrics of natural and synthetic yarns at low cost.

Sturdy Machine Frame and Unique drive resulting minimum maintenance. The main parts run in anti-friction bearing.

Rigid well design beat-up gives excellent fabric.

PLC base control panel.

Stable weft insertion.

Versatile Fabric weaving upto 500 gsm.

Unique drive give lowest maintenance.

Premier Deluxe Loom

SALIENT FEATURES :
Thecomplete frame of loom is fitted with the Dowell pin at differentjoints of binders, Crank bearing and Tappet bearing in order tofacilitate foolproof align-meant while erection of the loom.

Highgrade castings is used to give longer life to the components.

Self-lubricatingbushes for crank shaft, tappet shaft, slay shaft &emery roll bearings which eliminate frequent oiling.

Pickingnose and picking bowl made up of special quality metal to givelonger life.

Hob-cutgears to give smooth and noiseless working & uniform quality of fabrics.

Theoverall perfect workmanship using latest machining techniques, Jigs &Fixtures to give best performance of the entire loom.

Aboveall prompt and efficient after sales services.

Rapid Dying Machine

Save Space Requirement: Compact construction saves the required space.
Auto Cleaning System: The automatic cleaning is equipped to wash the tank after each dyeing cycle to prevent form dirtying fabrics of next batch.
Special Overflow Rinsing System: The special overflow rinsing system ensure the better washing effect not only shorten the washing time but also minimize he water consumption.
Automatic Chemical Feeding System: Both of manual and automatic feeding system are available. Automatic stirring, dilution and feeding of dyestuff or chemicals within a preset time will minimize operator error as well as improve the dyeing uniformity.
Special Devices to be Option:
Seam detector to show the actual fabric running speed and its cycle time per revolution as well as finding the seam automatically.
Flow meter to control the water level precisely.
Programmable dosing system to feed the Chemical by linearly,progressively or regressively.

Textile Yarn Cleaner

Special yarns clearing requires high technology qualities, competency and specific experience. And for this, we offer you high quality textile yarn cleaner.

Features:

Instantaneous thin sections (no effect pile) detection with 0.5 mm min. accuracy
Thick seconds (too much pile, neps, wrong splices) detection ; 0.5 min. accuracy
Virtual clearing (for both channels) for on-line yarn quality analysis
Separate programming of thick and thin channels
Configuration and programming password
Detailed reports of the collected clearing data
Perfect clearing of special chenille: special counts, special effects, fancy chenille

Water Treatment Solutions

The integrated water cycle in the textile industry

I. Primary Water Treatment:

Clarification, deferrization, dechlorination, decarbonation, softening, demineralization with resins or osmosis. These treatments are used for water coming from well, river or form municipal supply in order to guarantee a correct quality before its industrial use.

II. Discharge Water Treatment:

Biologic plant with low charge activated sludge. The management costs and the quantity of sludge produced are the lowest obtainable for this kind of discharge.

III. Tertiary Treatment:

Quartz and resin filter treatment for colour, COD and suspended solids removal. At this point it is possible to recover around 50% of the water. The same treatment is used to prepare the water before it enters the membrane and the osmosis stage.

IV. Removal of Calcium:

After the dyeing and bleaching stage the hardness of the discharged water can reach 250 ppm of concentration. If the zero discharge process with two or three stages of R.O is used, it is necessary to remove the calcium to avoid irreversible obstructions on the membranes, that can causes the block of the recovery process.

V. Reverse Osmosis Treatment:

With this treatment the soluble salts are removed and high quality water is obtained, available to be reused in the production process. It is possible to apply two stage, followed by a third nano filteration or RO in order to recover up to 95% of the treated water.

Vi. Evaporator for the Treatment of the concentrates from the reverse osmosis:

With this treatment an extra 3-4% of the water rejected from the reverse osmosis membrane is recovered for distillation. Form the final concentrated brine you can obtain a dry residual which is made from TDS from the present organic frication.